A Review of Metal Surface Defect Detection Technologies in Industrial Applications

Surface defects, including cracks, scratches, and deformations, significantly affect the product performance and service life in industrial manufacturing. Accurate detection of metal surface defects ensures product quality and reliability. Traditional nondestructive testing (NDT) methods, such as ul...

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書誌詳細
出版年:IEEE ACCESS
主要な著者: Qiao, Qi; Hu, Huiying; Ahmad, Azlin; Wang, Ke
フォーマット: Review
言語:English
出版事項: IEEE-INST ELECTRICAL ELECTRONICS ENGINEERS INC 2025
主題:
オンライン・アクセス:https://www-webofscience-com.uitm.idm.oclc.org/wos/woscc/full-record/WOS:001449658300021
author Qiao
Qi; Hu
Huiying; Ahmad
Azlin; Wang
Ke
spellingShingle Qiao
Qi; Hu
Huiying; Ahmad
Azlin; Wang
Ke
A Review of Metal Surface Defect Detection Technologies in Industrial Applications
Computer Science; Engineering; Telecommunications
author_facet Qiao
Qi; Hu
Huiying; Ahmad
Azlin; Wang
Ke
author_sort Qiao
spelling Qiao, Qi; Hu, Huiying; Ahmad, Azlin; Wang, Ke
A Review of Metal Surface Defect Detection Technologies in Industrial Applications
IEEE ACCESS
English
Review
Surface defects, including cracks, scratches, and deformations, significantly affect the product performance and service life in industrial manufacturing. Accurate detection of metal surface defects ensures product quality and reliability. Traditional nondestructive testing (NDT) methods, such as ultrasonic and eddy current inspections, are effective but face challenges in terms of efficiency and scalability for industrial applications. This review examines the recent advancements in automated defect detection, focusing on image acquisition, image processing, and detection techniques. The study also evaluates state-of-the-art machine learning and deep learning methods used in defect detection, including the Symmetric Convolutional Network (SCN), Swin Transformer You Only Look Once (ST-YOLO), and Statistical Texture Feature Enhancement Network (STFE-Net), which achieve high accuracy in defect classification and detection. In addition, advanced three-dimensional (3D) detection methods such as photometric stereo, light-field imaging, and structured light have been explored for their potential to address challenges such as real-time detection, few-shot detection, and small-target detection. The study concludes by identifying current limitations and proposing future directions for enhancing industrial defect detection systems.
IEEE-INST ELECTRICAL ELECTRONICS ENGINEERS INC
2169-3536

2025
13

10.1109/ACCESS.2025.3544578
Computer Science; Engineering; Telecommunications
gold
WOS:001449658300021
https://www-webofscience-com.uitm.idm.oclc.org/wos/woscc/full-record/WOS:001449658300021
title A Review of Metal Surface Defect Detection Technologies in Industrial Applications
title_short A Review of Metal Surface Defect Detection Technologies in Industrial Applications
title_full A Review of Metal Surface Defect Detection Technologies in Industrial Applications
title_fullStr A Review of Metal Surface Defect Detection Technologies in Industrial Applications
title_full_unstemmed A Review of Metal Surface Defect Detection Technologies in Industrial Applications
title_sort A Review of Metal Surface Defect Detection Technologies in Industrial Applications
container_title IEEE ACCESS
language English
format Review
description Surface defects, including cracks, scratches, and deformations, significantly affect the product performance and service life in industrial manufacturing. Accurate detection of metal surface defects ensures product quality and reliability. Traditional nondestructive testing (NDT) methods, such as ultrasonic and eddy current inspections, are effective but face challenges in terms of efficiency and scalability for industrial applications. This review examines the recent advancements in automated defect detection, focusing on image acquisition, image processing, and detection techniques. The study also evaluates state-of-the-art machine learning and deep learning methods used in defect detection, including the Symmetric Convolutional Network (SCN), Swin Transformer You Only Look Once (ST-YOLO), and Statistical Texture Feature Enhancement Network (STFE-Net), which achieve high accuracy in defect classification and detection. In addition, advanced three-dimensional (3D) detection methods such as photometric stereo, light-field imaging, and structured light have been explored for their potential to address challenges such as real-time detection, few-shot detection, and small-target detection. The study concludes by identifying current limitations and proposing future directions for enhancing industrial defect detection systems.
publisher IEEE-INST ELECTRICAL ELECTRONICS ENGINEERS INC
issn 2169-3536

publishDate 2025
container_volume 13
container_issue
doi_str_mv 10.1109/ACCESS.2025.3544578
topic Computer Science; Engineering; Telecommunications
topic_facet Computer Science; Engineering; Telecommunications
accesstype gold
id WOS:001449658300021
url https://www-webofscience-com.uitm.idm.oclc.org/wos/woscc/full-record/WOS:001449658300021
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