Prediction of Cutting Forces for Machine Tools by Neural Networks

The research objective is focused on developing artificial neural network (ANN) based approach to estimate optimal cutting forces based on various input parameters during machining processes for the enhancement of tool life and machining efficiency. The literature review explores the existing techni...

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Published in:ADVANCES IN MANUFACTURING IV, VOL 1, MANUFACTURING 2024
Main Authors: Kataraki, Pramodkumar S.; Ishak, Aulia; Mazlan, M.; Qasem, Isam; Hussien, Ahmed A.; Zubair, Ahmad Faiz; Janvekar, Ayub Ahmed
Format: Proceedings Paper
Language:English
Published: SPRINGER INTERNATIONAL PUBLISHING AG 2024
Subjects:
Online Access:https://www-webofscience-com.uitm.idm.oclc.org/wos/woscc/full-record/WOS:001267307500005
author Kataraki
Pramodkumar S.; Ishak
Aulia; Mazlan
M.; Qasem
Isam; Hussien
Ahmed A.; Zubair
Ahmad Faiz; Janvekar
Ayub Ahmed
spellingShingle Kataraki
Pramodkumar S.; Ishak
Aulia; Mazlan
M.; Qasem
Isam; Hussien
Ahmed A.; Zubair
Ahmad Faiz; Janvekar
Ayub Ahmed
Prediction of Cutting Forces for Machine Tools by Neural Networks
Engineering
author_facet Kataraki
Pramodkumar S.; Ishak
Aulia; Mazlan
M.; Qasem
Isam; Hussien
Ahmed A.; Zubair
Ahmad Faiz; Janvekar
Ayub Ahmed
author_sort Kataraki
spelling Kataraki, Pramodkumar S.; Ishak, Aulia; Mazlan, M.; Qasem, Isam; Hussien, Ahmed A.; Zubair, Ahmad Faiz; Janvekar, Ayub Ahmed
Prediction of Cutting Forces for Machine Tools by Neural Networks
ADVANCES IN MANUFACTURING IV, VOL 1, MANUFACTURING 2024
English
Proceedings Paper
The research objective is focused on developing artificial neural network (ANN) based approach to estimate optimal cutting forces based on various input parameters during machining processes for the enhancement of tool life and machining efficiency. The literature review explores the existing techniques and methodologies adopted for cutting force prediction. In this paper, experimental data are gathered from a lathe machine, incorporating diverse cutting parameters (such as depth of cut, feed rate, and cutting speed) that have significant impact on cutting forces. The collected data is then pre-processed to remove any inconsistencies or outliers, ensuring the quality and integrity of the dataset. The ANN model is constructed using a feedforward architecture, comprising multiple hidden layers with different activation functions. The model is trained using a backpropagation algorithm, optimizing the weights and biases to minimize the difference between predicted and actual cutting forces. Performance metrics such as mean squared error and mean absolute error are employed to evaluate the accuracy of the model. Extensive experiments and simulations are conducted to validate the developed model. The results demonstrate that the ANN-based approach exhibits high accuracy in predicting cutting forces. The model effectively captures the complex relationships between input parameters and cutting forces, enabling optimization of machining processes and tool selection. The developed predictive models provide valuable insights for process planning, control, and optimization. In conclusion, this project highlights the potential of ANNs in predicting cutting forces. The developed models offer a promising solution for optimizing machining processes, leading to improved manufacturing efficiency.
SPRINGER INTERNATIONAL PUBLISHING AG
2195-4356
2195-4364
2024


10.1007/978-3-031-56463-5_5
Engineering

WOS:001267307500005
https://www-webofscience-com.uitm.idm.oclc.org/wos/woscc/full-record/WOS:001267307500005
title Prediction of Cutting Forces for Machine Tools by Neural Networks
title_short Prediction of Cutting Forces for Machine Tools by Neural Networks
title_full Prediction of Cutting Forces for Machine Tools by Neural Networks
title_fullStr Prediction of Cutting Forces for Machine Tools by Neural Networks
title_full_unstemmed Prediction of Cutting Forces for Machine Tools by Neural Networks
title_sort Prediction of Cutting Forces for Machine Tools by Neural Networks
container_title ADVANCES IN MANUFACTURING IV, VOL 1, MANUFACTURING 2024
language English
format Proceedings Paper
description The research objective is focused on developing artificial neural network (ANN) based approach to estimate optimal cutting forces based on various input parameters during machining processes for the enhancement of tool life and machining efficiency. The literature review explores the existing techniques and methodologies adopted for cutting force prediction. In this paper, experimental data are gathered from a lathe machine, incorporating diverse cutting parameters (such as depth of cut, feed rate, and cutting speed) that have significant impact on cutting forces. The collected data is then pre-processed to remove any inconsistencies or outliers, ensuring the quality and integrity of the dataset. The ANN model is constructed using a feedforward architecture, comprising multiple hidden layers with different activation functions. The model is trained using a backpropagation algorithm, optimizing the weights and biases to minimize the difference between predicted and actual cutting forces. Performance metrics such as mean squared error and mean absolute error are employed to evaluate the accuracy of the model. Extensive experiments and simulations are conducted to validate the developed model. The results demonstrate that the ANN-based approach exhibits high accuracy in predicting cutting forces. The model effectively captures the complex relationships between input parameters and cutting forces, enabling optimization of machining processes and tool selection. The developed predictive models provide valuable insights for process planning, control, and optimization. In conclusion, this project highlights the potential of ANNs in predicting cutting forces. The developed models offer a promising solution for optimizing machining processes, leading to improved manufacturing efficiency.
publisher SPRINGER INTERNATIONAL PUBLISHING AG
issn 2195-4356
2195-4364
publishDate 2024
container_volume
container_issue
doi_str_mv 10.1007/978-3-031-56463-5_5
topic Engineering
topic_facet Engineering
accesstype
id WOS:001267307500005
url https://www-webofscience-com.uitm.idm.oclc.org/wos/woscc/full-record/WOS:001267307500005
record_format wos
collection Web of Science (WoS)
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